Basic Info.
Transmission Type
Flexible
Rhythm
Flow Production Line
Automatic Production Line
Assembly
Production Scope
Product Line
Flexible Production
Intelligent Manufacturing
After-sales Service
Engineers Available to Service Machinery Overseas
Specification
L58000*W11000*H3800
Product Description
Product Description
Process Diagram
Basic Info.Trademark | Zonzsin | Condition | New |
MOQ | 1 | After-sales Service | Engineers available to service machinery overseas |
OEM | Yes | Package | Wooden Case |
Appearance (Size/Color) | Customized | Warranty | 1 Year |
Key ParametersNO. | Item | Routine Technical parameters |
1 | Capacity | 6~8 PPM |
2 | Line Output | 1GWH/Year/Shift |
3 | Line Power | 80KW |
4 | Line Dimension | L58000*W11000*H3800 |
5 | Production Certification Ratio | One time certification ratio ≥ 99% Final certification ratio ≥ 99.7% |
6 | MTBF | ≥8h |
7 | OEE | ≥80% |
8 | Line Final Yield Rate | 99.8% |
9 | Line Failure Rate | 2% |
10 | Line Electric Requirement | AC 380V ±10%,50HZ±2% |
11 | Line Air Requirement | 0.4-0.7MPa 12000L/MIN |
Layout and Brief Description
Assembly line is mainly divided into three sections: Cell Processing, Module Processing, and PACK Assembly.
The Cell Processing section employs an efficient belt conveying line to seamlessly transport materials between stations, ensuring smooth operations.
Utilizing cutting-edge AGV technology, the Module Processing section ensures flawless material transport between stations, streamlining the entire process.
In the PACK Assembly section, innovative AGV systems facilitate seamless material flow between working sites, optimizing efficiency.
The main processes of the CTP assembly line include:
Gluing Station
At this pivotal station, water cooling plates are expertly glued, ensuring that the battery modules are securely affixed, providing stability and reliability.Cell Processing Station and Stacking Station
Cells are meticulously grasped and transported for OCV testing, which scans and detects their voltage and inner resistance. Upon meeting OCV requirements, cells receive strip glue and are smoothly transferred to the stacking station, while non-compliant cells are directed to the NG station.Insulation Station and Pole Addressing Station
At the insulation station, modules are pre-insulated to ensure operator safety. When transferred to the pole addressing station via AGV, an advanced camera system captures precise pole positioning, relaying vital data to the welding station for accurate welding.
Manual Station 1 At this manual station, two skilled workers diligently place busbars onto the module, preparing it for laser welding at the subsequent CCS welding station.
CCS Welding Station Modules, prepped with busbars at the manual station, undergo precise welding at the CCS station, utilizing data from the pole addressing station to ensure exceptional accuracy.
Manual Station 2At this manual station, two skilled workers diligently place busbars onto the module, preparing it for laser welding at the subsequent CCS welding station.
FPC Welding StationIn this station, precision meets technology: firstly, the jacking cylinder lifts for the camera to capture precise mark points, ensuring accurate pole positioning. Then, the cylinder descends, and the FPC is pressed for welding. Once welding completes, the three-axis resets, and the cycle seamlessly begins anew.
Company Profile Shanghai Zonzsin Intelligent Equipment Co,. Ltd. was established in 2019, specializing in serving the power battery, energy storage system, photovoltaic, new energy vehicle and semi-conductor processing industries. We are dedicated to provide one-stop solutions for customized production lines besides CTP assembly line, CCS PACK line and Module pack line with rich R&D experience and professional service. Nowadays, Zonzsin has already created many innovative products like AGV-Driven battery cluster robotic loading system, which is universally acknowledged and needed by numerous customers.So far, we have already cooperated with several well-known enterprises like CALB, SAIC and Frasis. For more information about Shanghai Zonzsin Intelligent Equipment Co., Ltd., please contact our sales team. We are looking forward to establish a long time relationship with you! |
Client Portfolios
Successful ExhibitionsFriendly PartnersFAQ
Q1: What are the main products of your company?
A: Our primary offerings include PACK assembly lines and the state-of-the-art AGV-Driven Battery Cluster Robotic Loading System, both highly applicable in the energy storage sector.
Q2: Could your products be customized?
A: Absolutely! Our products are fully customizable with various specifications and processes tailored to suit your specific needs and requirements.
Q3: How to ensure the quality of your products?
A: With over six years of expertise in the module PACK line, our professional R&D team, rich experience, and stringent management practices guarantee the exceptional quality of our products.
Rich experience and strict management ensure the high quality of our products.
Q4: What kind of after-sale service do you provide?
1. Installation;
2. Debugging;
3. Training;
4. 1-year warranty;
Q5: How do we address issues that may arise with the equipment?
A: Alongside our premium products, we provide a comprehensive operation and maintenance manual. In instances where the equipment fails to function as expected:
1. Prioritize safety by first disconnecting the power supply. Afterwards, consult our detailed manual to troubleshoot and resolve the issues efficiently;
2. Furthermore, you have access to our expert online assistance, offering real-time guidance and support whenever challenges arise;
3. Should any machine components experience issues under "normal use," we guarantee a replacement part will be dispatched promptly. However, please note that shipping costs will apply.
Address:
Building 7, No. 860 Zhongde Road, Songjiang District, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
Shanghai Zonzsin Intelligent Equipment Co., Ltd. is dedicated to serving power battery industry, energy storage system industry, and photovoltaic industry etc. Since 2019, Zonzsin has been continuously providing first-tier customers (Eg. SAIC Group, BYD, Tesla...) with professional customized intelligent production line solutions for battery module PACK. Our products have become the preferred choice for numerous clients. We committed to eliminating bottlenecks through innovative products, such as AGV-Driven battery cluster robotic loading system, which is universally acknowledged and required by various industries.
Our specialized R&D team enables customized solutions through cutting-edge technological innovation. With unparalleled competitive edge, we hold 50 granted patents, including 10 invention patents and 2 PCT international patents.
Adhering to the principle of ′Professionalism creates value, service earns trust, ′ ZONZSIN leverages modular design technologies to achieve superior product reliability and 20% lower maintenance expenditures, targeting a leadership role in reshaping global new energy equipment market. "
For more information, please feel free contact us directly