Simply Used Cell to Pack Energy Storage Production & Assembly Line

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: ZZX2406
• Automatic Production Line: Assembly
• Production Scope: Product Line
• Flexible Production: Intelligent Manufacturing
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• OEM: Yes
• MOQ: 1
• Oee: at Least 80%
• Warranty: 1 Year
• Original: China
• Transport Package: Wooden Case
• Specification: L58000*W11000*H3800
• Trademark: Zonzsin
• Origin: Shanghai, China

Product Description

Process Diagram

Basic Info.

Trademark	Zonzsin	Condition	New
MOQ	1	After-sales Service	Engineers available to service machinery overseas
OEM	Yes	Package	Wooden Case
Appearance (Size/Color)	Customized	Warranty	1 Year

Key Parametes

NO.	Item	Routine Technical parameters
1	Capacity	6~8 PPM
2	Line Output	1GWH/Year/Shift
3	Line Power	80KW
4	Line Dimension	L58000*W11000*H3800
5	Production Certification Ratio	One time certification ratio ≥ 99%   Final certification ratio ≥ 99.7%
6	MTBF	≥8h
7	OEE	≥80%
8	Line Final Yield Rate	99.8%
9	Line Failure Rate	2%
10	Line Electric Requirement	AC 380V ±10%,50HZ±2%
11	Line Air Requirement	0.4-0.7MPa 12000L/MIN

Layout and Brief Description
Assembly line is mainly divided into: Cell processing section-Module processing section-PACK assembly section.
The Cell processing section applies belt conveying line to resolve the transmission between stations.
The Module processing section applies AGV to resolve the transmission between stations.
The PACK assembly section applies AGV to resolve the transmission between the working sites.

 The main processes of the CTP assembly line
 Gluing Station
At this station, the water cooling plates need to be glued so that the battery modules will be fixed well into it.

       
Cell Processing Station and Stacking Station
The cell will be grasped onto the conveying belt to do the OCV test that can scan and detect the voltage and inner resistance of cells. When the cell meet the requirement of OCV test, which will be applied strip glue and transferred to the stacking station while the NG cell to the NG station.

 Insulation Station and Pole Addressing Station
At insulation station, the modules need to be insulated in advance in order to keep safety of operators. When the modules are transferred to pole addressing station through AGV car, the camera on the machine will take photos of accurate position of each pole and then provides position data to the welding station for precise welding.                   

       
Manual Station 1
 

At manual station, two workers should put busbars onto the whole module for laser welding at the next CCS welding station.

 CCS Welding Station
 

The modules with busbars put on the top at the manual station before will be welded at CCS welding station with the data we got from pole addressing station.

          
Manual Station 2

At manual station, two workers should put busbars onto the whole module for laser welding at the next CCS welding station.
 

FPC Welding Station

First, the jacking cylinder is jacked up so that the camera will shoot the mark points to guarantee the position of each pole; Second, the cylinder is pressed down so that the indenter presses the FPC. Now the welding begins. When the welding completed, the three-axis reset, and the jacking down enters the next cycle.

Company Profile

      Shanghai Zonzsin Intelligent Equipment Co,. Ltd. was established in 2019, specializing in serving the power battery, energy storage system, photovoltaic, new energy vehicle and semi-conductor processing industries. We are dedicated to provide one-stop solutions for customized production lines besides CTP assembly line, CCS PACK line and Module pack line with rich R&D experience and professional service. Nowadays, Zonzsin has already created many innovative products like AGV-Driven battery cluster robotic loading system, which is universally acknowledged and needed by numerous customers.So far, we have already cooperated with several well-known enterprises like CALB, SAIC and Frasis.
      For more information about Shanghai Zonzsin Intelligent Equipment Co., Ltd., please contact our sales team. We are looking forward to establish a long time relationship with you!

 

Client Portfolios

Successful Exhibitions

Friendly Partners

FAQ
Q1: What are the main products of your company?
A: We mainly sale PACK assembly lines and AGV-Driven Battery Cluster Robotic Loading System that are universally applied in energy storage field.

Q2: Could your products be customized?
A: Yes. Our products can be customized in different specifications and processes to meet your requirements.

Q3: How to ensure the quality of your products?
A: We have focused on module PACK line for 6 years and possess a professional R&D team.
Rich experience and strict management ensure the high quality of our products.

Q4: What kind of after-sale service do you provide?
1. Installation;
2. Debugging;
3. Training;
4. 1-year warranty;

Q5: What should we do when something goes wrong of the equipment?
A: Together with our goods, we will also send you the operation and maintenance manual. When the equipment can't run normally:
1.Cut off the power first to keep yourselves safe, and then try to solve the problems based on our manual;
2. In addition, we offer you professional online instruction to help you solve your difficulties when you need;
3.If there are any problems with the machine parts under "normal use", a new machine part will be sent to you, but you shall pay the shipping cost.