Functional Description
1. AGV Fully Automated Collaborative Docking
Supports AGV automatic docking with double-layer racks (each rack carries 2 PACKs), featuring 5-station 3D scheduling (loading, standby, empty rack, discharging, emergency manual operation). Using RFID + QR code dual binding for precise material traceability.
2. Vision-Enabled Flexible Depalletizing
It combines 3D line laser and AI vision for composite positioning, scanning rack, PACK, and container status in real-time to generate optimal grabbing paths and prevent interference. Adaptive gantry gripper with 300-2000mm stepless adjustment fits PACKs of different sizes.
3. Dynamic Spatial Pose Compensation
Six-degree-of-freedom pose adjustment mechanism integrated with LiDAR automatically compensates for ±30mm assembly deviation and ±3° thermal deformation of containers, ensuring parallel PACK loading.
4. Safety Protection System
Mechanical anti-jamming: Spring-buffered push rod combined with pressure/displacement fusion detection, responding to anomalies in 0.1s and triggering physical protection.
Program error-proofing: Digital twin trajectory simulation with real-time alerts for timeouts, over-distance, and over-pressure.
5. Lifecycle Traceability
PACK scan data is bound to storage coordinates and synchronized with MES in real-time, supporting batch/individual bidirectional traceability and automatic defective product sorting. The system features intelligent storage fault tolerance, automatically adjusting layouts after manual skip-bin operations and generating repair orders.
6. Human-Machine Collaborative Safety Design
Safety interlock light curtains + multi-level access control. Speed reduces to ≤0.2m/s during manual intervention, with emergency stop response ≤50ms. Lifting mechanism includes dual electromagnetic brakes + mechanical ratchet backup for fall prevention.
Container Dimension
Length: 5755-7000 mm
Width : 2300 - 4000 mm
Height: 2750- 3000 mm
Compatible PACK Dimension
Length: 900-2400 mm
Width: 680-1000 mm
Height: 210-260 mm
Core Highlights
1. Full-stack Flexible Production Capability
Flexible gripper design enables box-type switching in <1 minute, with 98% mixed-line compatibility. Digital twin pre-configuration reduces new box-type integration and debugging time by 70%.
2. Millimeter-level Precision Operation
3D vision spatial positioning achieves spatial accuracy (≤±1mm) and angular compensation precision (≤±0.1°), far exceeding industry standards.
3. Deep Industrial 4.0 Integration
Supports OPC UA/ Profinet protocols for seamless MES/ERP integration, achieving 92% equipment OEE. Predictive maintenance via vibration spectrum analysis provides 7-day early failure warnings, reducing MTTR to 15 minutes.
Key Configurations
3D Diagram of Whole PACK Clustering Robotic Loading System
3D Positioning Camera Sorting Truss PACK Gripper PACK Material Rack
PACK Clustering Mechanism Ground Rail
Tipical Application Acenario
Standard Factory Workshop
Enough Space
Flat Floor
Company Profile







Q1: What are the main products of your company?
A: We mainly sale AGV-Driven battery cluster robotic loading system and PACK assembly lines, which are universally applied in energy storage field.
Q2: Could your AGV-Driven Battery Cluster Robotic Loading System be customized?
A: Yes. Our products can be customized in different specifications and processes to meet your requirements.
Q3:Do you have own patent of AGV-Driven Battery Cluster Robotic Loading System?
A: Yes, we have.
Q4: How to ensure the quality of your products?
A: We have our own R&D team who possesses rich experience to design and control the quality of our products. In addition, our leaders are professional who have worked in energy storage industry for twenty years. Under their strict management, the quality of our products can also be guaranteed.
Q5: What should we do when something goes wrong of the equipment?
A: Together with our goods, we will also send you the operation and maintenance manual. When the equipment failed to work:
1.Cut off the power first to keep yourselves safe, and then try to solve the problems based on our manual;
2. In addition, we offer you professional online instruction to help you solve your difficulties when you need;
3.If there are any problems on the spare parts, we will deal with it against per agreement.
Q6: What kind of after-sale service do you provide?
1. Installation;
2. Debugging;
3. On-line & On-site training;
4. 12 months warranty;